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Titanium Laser Welding – powerful, lightweight, corrosion-resistant

 

Titanium is distinguished by its exceptionally high specific strength and hardness, combined with low weight and outstanding corrosion resistance—properties that make it particularly suitable for applications in aerospace, medical technology, and motorsports. Laser welding of titanium results in strong and durable joints that are both lightweight and dimensionally precise.

In titanium laser welding, a focused laser beam is used to deliver energy with pinpoint accuracy, creating narrow and clean seams. The laser welding process we employ is suitable not only for thin titanium sheets and delicate joining areas but also enables the welding of larger and deeper seams.

Advantages of Titanium Laser Welding

Titanium laser welding offers significant technical benefits, including:

  • Minimal heat-affected zone, preserving material properties
  • High seam quality without component distortion
  • Capability to handle complex geometries while ensuring reliable joints
  • High degree of automation, ideally suited for series production

Challenges in Titanium Laser Welding – and How We Overcome Them

Titanium reacts strongly with oxygen, nitrogen, and hydrogen, which can cause embrittlement at the weld seam. For this reason, an absolutely clean, oxide-free surface and a carefully controlled shielding gas atmosphere are essential.

In addition, titanium’s high thermal expansion and the resulting shrinkage can lead to stresses, making precise process control in laser welding indispensable.

At BBW Lasertechnik, we meet these challenges with a well-structured approach: we ensure meticulous component preparation, consistent shielding gas coverage, and stable process parameters—guaranteeing reproducible weld quality.

Our Services in Titanium Laser Welding

As with laser welding of other materials, we offer you a complete service package for titanium laser welding—from development through to series production:

  • Process development & welding trials
  • Capability for dissimilar material joints
  • Implementation of customized fixture concepts
  • Sample and prototype production
  • Series production in variable batch sizes

Our Key Strengths in Laser-Welded Titanium Components

For titanium laser welding, BBW Lasertechnik offers specialized capabilities:

  • Production under cleanroom class 6 conditions according to ISO 14644-1 to meet the highest cleanliness requirements
  • In-house fixture construction with specially developed shielding gas concepts
  • Aerospace-certified welding systems also used for titanium welding (certified according to DIN EN ISO 22827-1 and 22827-2)
  • Extensive experience in demanding industries such as aerospace, medical technology, and motorsports

Application Areas of Titanium Laser Welding at BBW Lasertechnik

Our solutions are used in industries where titanium is indispensable due to its material properties:

Aerospace

Aerospace – lightweight and dimensionally precise titanium components with stringent quality requirements

Medical technology

Medical technology – implants, surgical instruments, and precision-engineered assemblies

Motorsports

Motorsports – components for high-performance vehicles and e-mobility

Frequently asked questions about titanium laser welding

In titanium laser welding, titanium components are permanently joined using a focused laser beam. The process enables fine, clean, and durable weld seams, making it particularly suitable for thin sheets and complex geometries.

Titanium reacts very quickly with oxygen, nitrogen, and hydrogen. If shielding gas coverage is insufficient or surfaces are contaminated during welding, embrittlement and loss of quality can occur.

The process offers low heat input, minimized distortion, and reproducible high-quality weld seams. This results in durable, corrosion-resistant joints.

Titanium laser welding is primarily used in aerospace, medical technology, and motorsports. Typical applications include implants, surgical instruments, housings, and lightweight yet highly durable components.

BBW Lasertechnik provides cleanroom conditions, proprietary fixture concepts with specialized shielding gas guidance, aerospace-certified systems for titanium welding (certified according to DIN EN ISO 22827-1 and 22827-2), and extensive experience in processing demanding titanium components.

Do you have any questions? We’re happy to help!