BBW Lasertechnik has been a reliable partner to companies in the automotive industry for many years. Our portfolio includes laser welding, precision laser cutting, and surface treatment of components for various applications — particularly in the field of electromobility.
We support our customers in the realization of innovative components for electric vehicles, such as housings, connectors, or brackets for battery systems. Our production capabilities cover single parts, prototypes, small series, and spare parts. Thanks to our flexible manufacturing processes, we are able to respond quickly to new requirements and ensure cost-effective production even for small batch sizes.
The aluminum cell connectors are part of a higher-level assembly. They create the connection between prismatic battery cells and are used in the automotive sector. With a current annual production capacity of 1 million units, we offer an automated laser welding service.
To ensure optimum quality, we rely on 100% inspection and traceability of our products, including online welding process monitoring and automated camera inspections.
A special feature of our production is the implementation of robot-based automation within just three months. We also enable laser welding and laser marking in just one process by using modern scanner technology. This enables flexible and efficient production, even with different variants.
The steel engine components manufactured by BBW Lasertechnik are aimed at the automotive industry. We offer an annual capacity of more than 1 million units. The production process includes the circumferential welding of a groove with filler wire and the heating of the material to the required welding temperature.
For continuous quality assurance, we carry out a 100% ultrasonic inspection for pores and a periodic metallographic examination of the weld seam in series.
We use inductive heating during the manufacturing process. In addition, we have implemented a fully automated production line with robots.
Heat sinks are manufactured for use in the automotive industry. Our services for the product are the welding of a cap to the component and a metallographic examination carried out in series. We have an annual production capacity of more than 500,000 units.
To ensure quality, we carry out a 100% helium leak test to check for leaks and a complete rinsing of all components. In addition, each component is laser-marked with DMC and article designation.
An automated pallet system is used in our production. We also monitor the weld seam during the welding process to ensure optimum quality and performance of our products.
